PetBot: Turn PET bottles Into Filament

-

Recycling plastic into filament normally involves chopping it into tiny pieces and pushing it through a screw extruder. [JRT3D] is taking a different approach with PetBot, which cuts PET bottles into tape and then turns it into filament. See the videos after the break.

Cutting the tape and extrusion happens in two completely separated processes on the same machine. A PET bottle is prepared by cutting off the bottom, and the open rim is pushed between a pair of bearings, where a cutter slices the bottle into one long strip, as a driven spool rolls it up. The spool of tape is then moved to the second stage of the machine, which pulls the tape through a hot end very similar to that on a 3D printer. While most conventional extruders push the plastic through a nozzle with a screw, the PetBot only heats up the tape to slightly above its glass transition temperature, which allows the driven spool to slowly pull it through the nozzle without breaking. A fan cools the filament just before it goes onto the spool. The same stepper motor is used for both stages of the process.

We like the simplicity of this machine compared to a conventional screw extruder, but it’s not without trade-offs. Firstly is the limitation of the filament length by the material in a single bottle. Getting longer lengths would involve fusing the tape after cutting, or the filament after extrusion, which is not as simple as it might seem. The process would likely be limited to large soda bottle with smooth exterior surfaces to allow the thickness and width of the tape to be as consistent as possible. We are curious to see the consistency of the filaments shape and diameter, and how sensitive it is to variations in the thickness and width of the tape. That being said, as long as you understand the limitations of the machine, we do not doubt that it can be useful.

It doesn’t look like PetBot is open source at the moment, but if you don’t want to figure out how to build it yourself, you can buy one for $400. [JRT3D] also says there is a crowdfunding campaign in the works.

We’ve seen several DIY filament extrusion machines over the years, but  if your primary goal is to save on filament costs they might not be worth the trouble. A 3D printer that can use plastic pellets is likely a better way to do that.

 

 



from Blog – Hackaday https://ift.tt/3w3SyXL

Comments

Post a Comment

Popular posts from this blog

Modern Radio Receiver Architecture: From Regenerative to Direct Conversion

-
Image
Modern radio receivers have a distinct advantage over the common early designs which I covered in my previous article . Most of the receivers you will have worked with over the past couple decades are designs by Edwin Armstrong ; regenerative, superregenerative, or most commonly superheterodyne. These are distinguished by a few fascinating key traits that bring both benefits and drawbacks. Today let’s dive into Mr. Armstrong’s receivers. I’ll also talk about DC receivers which, despite the name, are not made to listen to batteries. These are receivers you are much more likely to encounter in modern equipment. Regenerative and Superregenerative The regenerative receiver is all about doing more with less. You still see some of these in simple applications like RF remote controls. The idea derives from how an oscillator works. In a simple way of thinking, an oscillator is an amplifier with enough positive feedback that any tiny signal at the right frequency will amplify and then, throu...
Get this one»

Hackaday Links: May 31, 2020

-
We begin with sad news indeed as we mark the passing of Marcel van Kervinck on Monday. The name might not ring a bell, but his project, the Gigatron TTL computer , certainly will. We did a deep dive on the microprocessor-less computer a while back, and Marcel was a regular at conferences and on the Gigatron forums, supporting users and extending what the computer can do. He was pretty candid about his health issues, and I’ll add that when I approached him a few weeks ago out of the blue about perhaps doing a Hack Chat about Gigatron, he was brutally honest about how little time he had left and that he wouldn’t make it that long. I was blown away by the grace and courage he displayed. His co-conspirator Walter Belger will carry on the Gigatron mission, including joining us for a Hack Chat on June 24. In the meantime, this might be a great time to pick up a Gigatron kit before they’re all sold out and get busy soldering all those delicious through-hole TTL chips. May of 2020 is the mo...
Get this one»

Homebrew 68K Micro-ATX Computer Runs Its Own OS

-
Image
We’re no stranger to home built Motorola 68000 computers here at Hackaday, but more often than not, they tend to be an experiment in retro minimalism. The venerable processor is usually joined by only a handful of components, and there’s an excellent chance they’ll have taken up residence on a piece of perfboard. Then [NotArtyom] sent in his Blitz , and launched the bar into the stratosphere. Make no mistake, the Blitz isn’t just some simple demo of classic chips. The open hardware motherboard has onboard floppy, IDE, and PS/2 interfaces, with a trio of 8-bit ISA expansion slots for good measure. The  Motorola 68030 CPU is humming along at 50 MHz, with 4 MB of RAM and 512 KB of ROM along for the ride. Designed to fit the Micro-ATX motherboard standard, you can even mount the Blitz in a contemporary PC case and run it on a standard ATX power supply. An earlier prototype of the Blitz motherboard. As if the hardware wasn’t impressive enough, [NotArtyom] went ahead and created hi...
Get this one»