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Testing Expensive Graphene-Reinforced Nylon Filament

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Although usually nylon (generally PA6) filament is pretty cheap, there are some more exotic variants out there, such as the PA12-based Lyten 3D graphene filament that comes in at a cool $150 for a 1 kg spool. Worse for [Dr. Igor Gaspar] here was that the company doesn’t ship to the EU, and didn’t respond to emails about obtaining a sample for testing. Fortunately he got a spool via a different route, so that he could test whether this is the strongest nylon filament or not. The full name for this filament is PA1205 , though it’s not certain what the ’05’ part stands for. PA12 is a less moisture-sensitive version of PA6, however. Among the manufacturer’s claims are that it’s the strongest nylon filament, as well as very lightweight and heat-resistant. Interestingly the datasheet recommends printing with an 0.6 mm nozzle, which is the only major deviation from typical nylon FDM filaments. Of course, printing with an 0.4 mm nozzle had to be tried. With a standard PA-CF preset in Bambu...
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Heating a Woodshop With Sawdust

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Most carpenters and woodworkers find themselves with the problem of disposing of all the sawdust they create when performing their craft. There are lots of creative solutions to this problem, such as adding it compost, using it as groundcover in a garden, adding it as filler in a composting toilet, or pressing it into bricks to burn in a stove. All of these have their uses, but involve either transporting the sawdust somewhere or performing some intermediate step to process it. [Greenhill Forge] wanted to make more direct use of it so he built this stove which can burn the sawdust directly and which provides enough heat for his woodshop . The design is based on one which is somewhat common in Japan and involves building a vessel with a central tube for airflow, with the sawdust packed around it. The tube is made from a hardware cloth or screen to allow air to reach the sawdust. The fire is lit from the top, closed, and then allowed to burn through the stack. [Greenhill Forge] welded ...
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US FCC Prohibits Approval of New Foreign-Made Consumer Routers

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The US Federal Communications Commission (FCC) is tasked with regulating both wired and wireless communications, which also includes a national security component. This is how previously the FCC tossed networking gear made by Huawei and foreign-manufactured drones onto its Covered List, effectively banning it from sale in the US. Now foreign-made consumer routers have been added to this list, barring explicit conditional approval on said list that would exempt them during a ‘transition phase’. As per the FCC fact sheet , this follows after determination by an interagency body that such routers “pose unacceptable risks to the national security of the United States [..]”. This document points us to the National Security Determination PDF, which attempts to lay out the reasoning. In it is noted that routers are an integral part of every day life, and compromised routers are a major risk factor, ergo it follows that only US-manufactured routers are to be trusted. These – so far ficti...
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Using a Fiber Laser to Etch 0.1 mm PCB Traces

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Creating PCBs at home is quite easy these days (vias not withstanding), but even the best DIY methods usually can’t match the resolution offered by commercial PCB production lines. Large traces are easy enough to carve out of copper-backed FR1 or FR4 with even a mill, what if you need something more like 100 µm sized traces with similar clearance? This is what [Giangix] has been experimenting with , using both a fiber laser and chemical etching to see what approach gives the best results. The thin copper clad boards are put on the 20 Watt fiber laser and held in place with the vacuum table that [Giangix] previously made, using the power of suction to make sure the board doesn’t move. The used laser specifies a minimum line width of 0.01 mm, so that’s clearly fine enough to engrave away the chemical resist layer that is sprayed on top of the copper layer. After some experimentation, it was found that increasing the trace clearance between the 0.1 mm traces to a hair above 0.1 mm was...
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Low Self-Discharge, High-Voltage Supercapacitors Using Porous Carbon

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Supercapacitors rely mostly on double-layer capacitance to bridge the divide between chemical batteries and traditional capacitors, but they come with a number of weaknesses. Paramount among these are their relatively low voltage of around 2.7 V before their electrolyte begins to decompose, as well as their relatively high rates of self-discharge. Here a new design using lignin-derived porous carbon electrodes and a fluorinated diluent was demonstrated by [Shichao Zhang] et al., as published in Carbon Research , that seems to address these issues. Most notable are the relatively high voltage of 4 V, an energy density of 77 Wh/kg and a self-discharge rate that’s much slower than that of conventional supercapacitors. In comparison with these supercapacitors, these demonstrated versions are also superior in terms of recharge cycles with 90% of capacity remaining after 10,000 cycles, which together with their much higher energy density should prove to be quite useful. This feat is acc...
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PicoZ80 is a Drop-in Replacement for Everyone’s Favorite Zilog CPU

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The Z80 has been gone a couple of years now, but it’s very much not forgotten. Still, the day when new-old-stock and salvaged DIP-40 packaged Z80s will be hard to come by is slowly approaching, and [eaw] is going to be ready with the picoZ80 project. You can probably guess where this is going: an RP2350B on a DIP-40 sized PCB can easily sit on the bus and emulate a Z80. It can do so with only one core, without breaking a sweat. That left [eaw] a second core to play with, allowing the picoZ80 to act as a heck of an accelerator, memory expander, USB host, disk emulator– you name it. He even tossed in an ESP32 co-processor to act as a WiFi, Bluetooth, and SD-card controller to use as a virtual, wirelessly accessible disk drive. The onboard ram that comes with an RP2350B would be generous by 1980s standards, but [eaw] bumped that up with an 8 MB SPRAM chip–accessed in 64 pages of 64 kB each, naturally. If more RAM than a very pricey hard drive wasn’t luxury enough, there’s also 16 MB of...
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Acoustic Drone Detection On the Cheap with ESP32

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We don’t usually speculate on the true identity of the hackers behind these projects, but when [TN666]’s accoustic drone-detector crossed our desk with the name “Batear” , we couldn’t help but wonder– is that you, Bruce? On the other hand, with a BOM consisting entirely of one ESP32-S3 and an ICS-43434 I2S microphone, this isn’t exactly going to require the Wayne fortune to pull off. Indeed, [TN666] estimates a project cost of only 15 USD, which really democratizes drone detection. It’s not a tuba–  Imperial Japanese aircraft detector being demonstrated in 1932. Image Public Domain via rarehistoricalphotos.com The key is what you might call ‘retrovation’– innovation by looking backwards. Most drone detection schema are looking to the ways we search for larger aircraft, and use RADAR. Before RADAR there were acoustic detectors, like the famous Japanese “war tubas” that went viral many years ago. RADAR modules aren’t cheap, but MEMS microphones are– and drones, especially quad-c...
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