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The Final Steps to a Sub-Minute Benchy

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In 2024, [Jan Roetz] decided to see whether he could 3D print a Benchy – the boat-shaped benchmarking tool used in 3D printer calibration – in less than one minute. Two years later, after experiments with air bearing print beds, dry ice cooling, multi-filament hotends, and more, he’s finally broken the one-minute mark . There are three primary factors limiting the speed of the printer: the extrusion flow rate, the cooling rate for extruded plastic, and the motion system itself. The printer’s hotend combines four strands of filament in one hotend and can extrude about 400 cubic millimeters of plastic per second. For cooling, an air duct around the nozzle could deliver about 400 liters of air per minute, which left the motion system as the only bottleneck. The original print bed was on top of an air bearing on a granite base, and its motion could be controlled by cords connected to stepper motors. This whole system had very low friction, but its inertia was too high. [Jan] theref...
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Poking Around with JTAG on a Guitar Amp

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You would think a guitar amplifier would be a straightforward piece of analog electronics. But, of course, these days, everything has firmware, including [mforney]’s Yamaha THR10c . The service manual showed both a UART and JTAG header on the schematic, so as many of us would, he took that as a challenge. Of course, the production board doesn’t have headers for these ports, but that’s not a real problem. The serial port seemed quiet, but the JTAG port was more productive. This revealed two binary images: a bootloader and the main firmware. Once you have the code, it is a straightforward, if not laborious, process to reverse engineer what the code does. The next step is to figure out how to load new firmware. You can see in the post that this was done, and custom features sprang into life with custom-patched firmware. We never get tired of seeing people dig into consumer devices like this. Things like JTAG and the wide availability of JTAG tools have made it easier ...
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Keychain GameCube Controller Made Functional

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Mini game controllers with buttons and joysticks that move like the real deal are a pretty cool keychain and fidget toy, but at least for some of us there’s this intrusive thought that tells us that it would be so much cooler if it actually was a functional game controller. Enter [Brux] tearing into a miniature GameCube controller and adding the required guts. The keychain/fidget toy is made by Backpack Buddies and is one of a range of similar toys that feature buttons you can press and joysticks that move, giving a pretty good start on the externals of the controller. Once cracked open at the seam, some interior redecorating had to be performed to clear space and add something to mount switches onto. Here [Brux] opted to glue SMD switches to custom 3D components in lieu of a PCB. These were subsequently wired up with thin enameled wire, before attaching the original buttons to them following some more plastic surgery. Some tiny joystick innards were then installed before gluin...
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Breaking Enigma with an FPGA, Just like at Bletchly Park

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The pioneering work done by Alan Turing and others at Bletchley Park in England was perhaps as important in the history of technology as it was the history of the war. Given the last 80-odd years of technological development, their revolutionary work should be within the realms of a student project — which it was, specifically in ECE 5760 at Cornell University . The work was done by [Erica Jiang], [Kelvin Resch], and [Isabella Frank]. Nowadays if someone told you there was a code to be broken, you wouldn’t be reaching for electromechanical devices, but you just might think of trying an FPGA. After all, the programmable gate arrays allow for much faster execution of fixed logic than software running on a traditional CPU. That won’t help much with modern RSA schemes, and for Enigma, it’s massively overkill, but doing it that way was a great learning opportunity for the students. Their project emulates the whole Bletchley Park cryptography apparatus, not just the ...
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Be Your Own Oil Company With Desktop Fischer-Tropsch Process

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Plastics, oil, petrol– the modern world is entirely dependent on hydrocarbons. The good sources are slowly running low and supply is increasingly complicated by geopolitical factors we really don’t want to get into, but hey! It’s just hydrogen and carbon, right like it says in the name. How hard could it be to roll your own at home. Well, if you’ve got a lab like [Marb]’s Lab on YouTube, it might just be doable, as he demonstrates in his latest video . The Fischer-Tropsch reaction was discovered back in 1925 in Germany by a couple of gents named Fischer and Tropsch. In the unpleasantness that followed later, Germany made good use of their process on an industrial scale, since they had ample coal and no oil on hand. Coal-rich South Africa has also made us of it, particularly during the Apartheid-era trade restrictions. Every so often the idea of industrializing the process comes up in the USA, but there’s still enough oil there it doesn’t make ...
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ESP-Osito Eschews Retrocomputing for Modern Code on Modern, Equivalent Hardware

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If you’re of a certain vintage, you have probably looked at some of the microcomputers on the market these days and thought “that would have been a decent workstation back in the day!”. We certianly have, and so did [Roberto Alsina]. Rather than allow himself to contemplate his age and threfore rapidly approaching mortailty, [Roberto] wrote a useful operating system called ESP-Osito for the Cheap Yellow Display, which he refers to as “the cheapest computer”. He’s not wrong, and it’s certainly a better use of time than an existential crisis. He explains some of his reasoning behind the project in an accompanying blog post , but on the project page he compares it to a Palm Pilot– it’s on quick, apps load quick, and the API is simple enough for easy app creation in a few hundred lines of C, unlike certain pocket computers we won’t name. Sure, there’s no multitasking, but when apps jump from SD card to run in memory in mi...
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A Special Type of Mower For Rocky Fields

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Ever since wealthy European landowners started displaying vast, unused swaths of turfgrass as status symbols, regular folk have been chasing that perfectly mown and tended lawn for similar reasons. In the modern era, most mowers used to maintain these spaces use a spinning blade attached to a motor of some sort, but this can be dangerous especially on rocky fields like [Greenhill Forge] needs to mow. For these fields it’s best to use a different type of mower, and he’s built one from scratch . This type of mower is called a flail mower, which has hinged, sharpened hammers attached to a central rotating drum. Since the flails have less rotational speed at the ends, they are less dangerous if they strike solid objects like rocks. To build one, he first builds the central drum and flails, then the enclosure to mount it to his tractor, and then a drivetrain to attach it to the tractor’s PTO. Since everything is getting built in [Greenhill Forge]’s metalworking shop,...
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