Battery Repair By Reverse Engineering

-

Ryobi is not exactly the Cadillac of cordless tools, but one still has certain expectations when buying a product. For most of us “don’t randomly stop working” is on the list. Ryobi 18-volt battery packs don’t always meet that expectation, but fortunately for the rest of us [Badar Jahangir Kayani] took matters into his own hands and reverse-engendered the pack to find all the common faults– and how to fix them.

[Badar]’s work was specifically on the Ryobi PBP005 18-volt battery packs. He’s reproduced the schematic for them and given a fairly comprehensive troubleshooting guide on his blog. The most common issue (65%) with the large number of batteries he tested had nothing to do with the cells or the circuit, but was the result of some sort of firmware lock.

It isn’t totally clear what caused the firmware to lock the batteries in these cases. We agree with [Badar] that it is probably some kind of glitch in a safety routine. Regardless, if you have one of these batteries that won’t charge and exhibits the characteristic flash pattern (flashing once, then again four times when pushing the battery test button), [Badar] has the fix for you. He actually has the written up the fix for a few flash patterns, but the firmware lockout is the one that needed the most work.

[Badar] took the time to find the J-tag pins hidden on the board, and flash the firmware from the NXP micro-controller that runs the show. Having done that, some snooping and comparison between bricked and working batteries found a single byte difference at a specific hex address. Writing the byte to zero, and refreshing the firmware results in batteries as good as new. At least as good as they were before the firmware lock-down kicked in, anyway.

He also discusses how to deal with unbalanced packs, dead diodes, and more. Thanks to the magic of buying a lot of dead packs on e-Bay, [Badar] was able to tally up the various failure modes; the firmware lockout discussed above was by far the majority of them, at 63%. [Badar]’s work is both comprehensive and impressive, and his blog is worth checking out even if you don’t use the green brand’s batteries. We’ve also embedded his video below if you’d rather watch than read and/or want to help out [Badar] get pennies from YouTube monetization. We really do have to give kudos for providing such a good write up along with the video.

This isn’t the first attempt we’ve seen at tearing into Ryobi batteries. When they’re working, the cheap packs are an excellent source of power for everything from CPap machines to electric bicycles.

Thanks to [Badar] for the tip.

 

 



from Blog – Hackaday https://ift.tt/AJ1H4cl

Comments

Post a Comment

Popular posts from this blog

Modern Radio Receiver Architecture: From Regenerative to Direct Conversion

-
Image
Modern radio receivers have a distinct advantage over the common early designs which I covered in my previous article . Most of the receivers you will have worked with over the past couple decades are designs by Edwin Armstrong ; regenerative, superregenerative, or most commonly superheterodyne. These are distinguished by a few fascinating key traits that bring both benefits and drawbacks. Today let’s dive into Mr. Armstrong’s receivers. I’ll also talk about DC receivers which, despite the name, are not made to listen to batteries. These are receivers you are much more likely to encounter in modern equipment. Regenerative and Superregenerative The regenerative receiver is all about doing more with less. You still see some of these in simple applications like RF remote controls. The idea derives from how an oscillator works. In a simple way of thinking, an oscillator is an amplifier with enough positive feedback that any tiny signal at the right frequency will amplify and then, throu...
Get this one»

Homebrew 68K Micro-ATX Computer Runs Its Own OS

-
Image
We’re no stranger to home built Motorola 68000 computers here at Hackaday, but more often than not, they tend to be an experiment in retro minimalism. The venerable processor is usually joined by only a handful of components, and there’s an excellent chance they’ll have taken up residence on a piece of perfboard. Then [NotArtyom] sent in his Blitz , and launched the bar into the stratosphere. Make no mistake, the Blitz isn’t just some simple demo of classic chips. The open hardware motherboard has onboard floppy, IDE, and PS/2 interfaces, with a trio of 8-bit ISA expansion slots for good measure. The  Motorola 68030 CPU is humming along at 50 MHz, with 4 MB of RAM and 512 KB of ROM along for the ride. Designed to fit the Micro-ATX motherboard standard, you can even mount the Blitz in a contemporary PC case and run it on a standard ATX power supply. An earlier prototype of the Blitz motherboard. As if the hardware wasn’t impressive enough, [NotArtyom] went ahead and created hi...
Get this one»

Build this Cyberdeck in a Cave with a Box of Scraps

-
Image
Desktop 3D printing has been a big enabler for the cyberdeck community, as it’s allowed individuals to create unique frames and enclosures which would have been far more difficult and time consuming to produce using traditional methods. But what if you don’t have access to a well-stocked workspace, and need to do your building with the bare minimum of equipment? In that case, [ALX] recently put together a minimalistic design that can be assembled with off-the-shelf components and basic tools. It’s the ideal cyberdeck for the neophyte, as all the parts are widely available and relatively inexpensive. While it might not be a customized as something with a fully 3D printed frame, we think it nails the look and utility that are the hallmarks of a proper deck. The key to this build is the SmartiPi Touch case, which puts the Raspberry Pi and touch screen on a hinged panel. These hinges happen to be compatible with GoPro-style mounts, so with a few extension pieces, the panel can be lifted...
Get this one»