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Showing posts from April, 2023

Hackaday Links: April 30, 2023

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Cloudy with a chance of concrete? The “success” of last week’s brief but eventful Starship launch has apparently raised some regulatory eyebrows, with the Federal Aviation Administration launching an investigation into the destruction wrought by the mighty rocket. And it’s not just the hapless Dodge Caravan that they’re concerned with — although we found some fantastic POV footage that shows the kill shot as well as close-ups of the results — but also the damage rained down upon residents around the Boca Chica launch complex. Tons of concrete and rebar were excavated by the 33 Raptor engines during the launch and sent in all directions, reportedly landing up to 6 miles (10 kilometers) from the pad. What’s worse, a lot of debris ended up on beaches that are home to endangered species, which has the Sierra Club also taking an interest. The FAA has apparently nixed any launches from the Texas facility until they complete their investigation. If you’re worried about — or praying for —...

A Microneedle Vaccine Patch Printer for Thermostable mRNA Vaccines

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What if you could get vaccinated with the ease of putting on an adhesive bandage? This is the promise of microneedle patches (MNP), which are essentially what they sound like. These would also have uses in diagnostics that might one day obliviate the need for drawing blood. The one major issue with MNPs is their manufacturing, which has been a laborious and highly manual process. In a recent paper in Nature Biotechnology researchers detail the construction and testing of a MNP printer, or microneedle vaccine printer (MVP) that can print dissolving polymers containing stabilized mRNA vaccine. These mRNA strands are as usual encapsulated in a liquid nanoparticle container, which is mixed with the soluble and biocompatible polymer. This mixture is then added to a mold and dried, after which it retains the microneedle structure of the mold. On tests involving pig skin, the MNPs were capable of penetrating the skin and delivering the vaccine contained in the needles. Produced patche...

Embed Hardware Into 3D Prints, But Not In The Way You’re Thinking

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[Christopher Helmke] is doing fantastic work in DIY systems for handling small hardware like fasteners, and that includes robotic placement of hardware into 3D prints . Usually this means dropping nuts into parts in mid-print so that the hardware is captive, but that’s not really the story here. The really inventive part we want to highlight is the concept of reducing packaging and labor. Instead of including a zip-lock bag of a few bolts, how about embedding the bolts into a void in the 3D print, covered with a little snip-out retainer? Skip ahead to 1:54 in the video to see exactly what we mean. It’s a pretty compelling concept that we hope sparks a few ideas in others. As clever as that concept is, the rest of the video is also worth a watch because [Christopher] shows off a DIY system that sits on top of his 3D printer and takes care of robotically placing the hardware in mid-print. He talks all about the challenges of such a system. It’s not perfect (yet), but seeing it in act...

Add a Little Quindar to Your Comms for that Apollo-Era Sound

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If there’s one thing that ties together all the media coming out of the Apollo era, it’s probably the iconic Quindar tones. These quarter-second beeps served as control tones for the globe-spanning communications network needed to talk to the Apollo astronauts, and any attempt to recreate the Apollo-era sound would be glaringly wrong without them. And that’s why [CuriousMarc] whipped up this Quindar tone system . The video below starts with a detailed treatment of what Quindar tones are and why they were used, a topic we’ve covered ourselves in the past . To recap, Quindar tones are a form of in-band signaling , with a 2,525-Hz pure sine wave intro tone that signaled the transmitters connected to Mission Control in Houston over leased telephone lines to key up. The 2,475-Hz outro tone turned off the transmitters and connected the line to the receivers. To recreate the sound quality of the original circuitry, and to keep in the retro vibe, [Marc]’s Quindar homage avoided digital ...

When Your Smart Light Switches Stop Working, Build Your Own

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If you want smart light switches in your house, you can buy from any one of hundreds of manufacturers. [Brian Boyle] had kitted out his home with TP Link devices, but after a few years of use, he found they all suddenly failed within a few months of each other. Decrying the state of things, he set about building his own instead. [Brian]’s switches use the ESP32 for its handy in-built WiFi hardware. His aim was to produce smart switches that would fit neatly into standard “Decor” style switch boxes. The design uses two PCBs. One is charged with handling the mains power side of things. It carries an SPDT relay for switching AC power, and a DC power supply to run the ESP32 itself. The controller board holds the microcontroller, a Neopixel as a status indicator, and a pair of buttons — one for switching the lights on and off, the other for resetting to default settings. The physical housing is 3D printed, and looks great with the glowing status indicator in the middle of the switch. [Br...

Don’t Let The Baluns Float Over Your Head

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Most ham radio operators will build an antenna of some sort when they first start listening or transmitting, whether it’s a simple dipole, a beam antenna like a Yagi, or even just a random wire vertical antenna. All of these will need to be connected feedline of some sort, and in the likely event you reach for some 50-ohm coax cable you’ll also need a balun to reduce noise or unwanted radiation. Don’t be afraid of extra expenses when getting into this hobby, though, as [W6NBC] demonstrates how to construct an “ugly balun” out of the coax wire itself (PDF). The main purpose of a balun, a contraction of “balanced-unbalanced” is to convert an unbalanced transmission line to a balanced one. However, as [W6NBC] explains, this explanation obscures much of what baluns are actually doing. In reality, they take a three-wire system (the coax) and convert it to a two-wire system (the antenna), which keeps all of the electrical noise and current on the shield wire of the coax from interfering w...

Hackaday Prize 2023: Tiny RC Aircraft Built Using Foam and ESP12

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Once upon a time, a radio controlled plane was a hefty and complex thing. They required small nitro engines, support equipment, and relatively heavy RC electronics. Times have changed since then, as this lightweight RC build from [Ravi Butani] demonstrates. The body of the plane is lightweight foam, and can be assembled in two ways. There’s a relatively conventional layout, using a main wing, tailplane, and rudder, or a pusher model with the main wing at the rear and a canard up front. The open hardware electronics package, which [Ravi] calls VIMANA, consists of an ESP12 module with a pair of MOSFETs to act as two independent motor drivers — allowing the plane to be flown and steered with differential thrust. For more advanced flight control, it can also command a pair of servos to control ailerons, a rudder, canards, or elevons, depending on configuration. There’s also potential to install an IMU to set the plane up with flight stabilization routines. Thanks to the low-cost of the...

The World’s First Agricultural Right to Repair Law

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Long time readers will know that occasionally we mix up our usual subject matter with a dash of farm equipment. Usually the yellow and green variants that come from John Deere, as the agricultural manufacturer has become the poster child for all that is wrong in the fight for the right to repair. An old Deere is worth more than a nearly new one in many places, because for several years now their models have had all their parts locked down by DRM technologies such that only their own fitters can replace them. Now after a long legal fight involving many parties, the repair and parts company iFixit sound justifiably pleased as they announce the world’s first agricultural right to repair law being passed in the US state of Colorado . ( Nitter ) This may sound like a small victory, and it will no doubt be followed by further rearguard actions from the industry as similar laws are tabled in other states. But in fact as we read it, with this law in place the game is de facto up for the trac...

Building a WiFi Picture Frame With an eInk Display

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LCD photo frames never really caught on — by emitting light, they didn’t seamlessly blend in with a home’s decor in the way printed photos do. [Sprite_tm] decided to see if a color e-Ink screen could do any better, and whipped up a WiFi-enabled photo frame using a Waveshare display. The part in question is a 5.65-inch display with 640 x 448 resolution, and is capable of displaying seven colors. It’s not designed to display photorealistic images, so much as display simple graphics with block colors. However, with some dithering, [Sprite_tm] suspected it might do an okay job. An algorithm that uses Floyd-Steinberg diffusion and the CIEDE2000 color space takes regular RGB images and breaks them down into dithered images that are displayed using the screen’s 7 available colors. The build relies on an ESP32-C3, which drives the display and fetches new images daily over WiFi. Thanks to the e-Ink screen, which uses zero power when not updating, the whole setup runs off two AA batteries and...

Thinking Inside the Box

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Last week, I wrote about NASA’s technology demonstrator projects, and how they’ve been runaway successes – both the Mars rovers and the current copter came from such experimental beginnings. I argued that letting some spirit of experimentation into an organization like NASA is probably very fruitful from time to time. And then a few days later, we saw SpaceX blow up a rocket and completely shred its launch platform in the process. Or maybe it was the other way around, because it looks like the concrete thrown up by the exhaust may have run into the engines, causing the damage that would lead to the vehicle spinning out of control. SpaceX was already working on an alternative launch pad using water-cooled steel, but it ran what it had. They’re calling the mission a success because of what they learned, but it’s clearly a qualified success. They’ll rebuild and try again. In comparison, the other US-funded rocket run by Boeing, the SLS suffered years of delays, cost tremendous amount...

Alternatives to Pins and Holes For 3D Printed Assemblies

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When we have two 3D printed parts that need to fit together, many of us rely on pins and holes to locate them and fix them together. [Slant 3D] has explored some alternative ideas in this area that may open up new avenues for your own designs. Their first idea was to simply chamfer the pins and holes. This allows the object to be printed in a different orientations without compromising the fit. It also makes the features less brittle and creates a broader surface for gluing. Another alternative is using fins and slots, which again add robustness compared to flimsy pins. By chamfering the edges of the fins, they can be printed vertically for good strength and easy location without the need for support material. Neither option requires much extra fuss compared to typical pin-and-hole designs. Plus, both are far less likely to snap off and ruin your day. Be honest, we’ve all been there. Meanwhile, consider adding folded techniques to your repertoire, too. from Blog – Hackaday http...

Auto Tape Wrapping Machine Is Amazing For Cable Management

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If you’ve dived under the hood of any car built in the last 40 years, you’ve likely noticed the bundles of neatly-wrapped cables making up the car’s wiring loom. [The Q] has built a tool for handling jobs like this yourself. The build starts with a pair of sprockets linked up with bicycle chain, and mounted to a wooden frame. A motor drives the smaller sprocket, which turns the larger sprocket in turn. The larger sprocket itself is mounted on a series of internal rollers, while it mounts a carrier for a roll of tape. As the larger sprocket turns, it will happily wrap whatever you feed through the central hole in tape in a neat and tidy manner. For those working with automotive looms, large robot cable runs, or PC builds, a tool like this can be of great utility. [The Q} even demonstrates it put to oddball tasks, like wrapping bicycle handlebars or pipe threads. We’ve seen similar builds before, too . Video after the break. from Blog – Hackaday https://ift.tt/94D2uln

LED Matrix Displays Get New Look Thanks to SMD Stencils

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Even if surface-mount skills aren’t in your repertoire, chances are pretty good that most of us are at least familiar with SMD stencils. These paper-thin laser-cut steel sheets are a handy way to apply a schmear of solder paste to the pads of a PCB before component placement and reflowing. But are stencils good for anything else? It turns out they are , if you’ve got some plain old 8×8 LED matrix displays you want to jazz up a bit. In this case, [upir]’s displays were of the square pixel type, but this trick would work just as well for a matrix with circular elements. Most of the video below is a master class in Adobe Illustrator, which [upir] used to generate the artwork for his stencils. There are a lot of great tips here that make creating one simple shape and copying it over the whole array with the proper spacing a lot easier. He also details panelizing multiple stencils, as well as the workflow from Illustrator to manufacturing. When lined up properly over the face of the LED ...

Transistors That Grow On Trees

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Modern technology is riddled with innovations that were initially inspired by the natural world. Velcro, bullet trains, airplanes, solar panels, and many other technologies took inspiration from nature to become what they are today. While some of these examples might seem like obvious places to look, scientists are peering into more unconventional locations for this transistor design which is both inspired by and made out of wood . The first obvious hurdle to overcome with any electronics made out of wood is that wood isn’t particularly conductive, but then again a block of silicon needs some work before it reliably conducts electricity too. First, the lignin is removed from the wood by dissolving it in acetate, leaving behind mostly the cellulose structure. Then a conductive polymer is added to create a lattice structure of sorts using the wood cellulose as the structure. Within this structure, transistors can be constructed that function mostly the same as a conventional transistor...

This Week in Security: Session Puzzling, Session Keys, and Speculation

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Last week we briefly mentioned a vulnerability in the Papercut software, and more details and a proof of concept have been published . The vulnerability is one known as session puzzling . That’s essentially where a session variable is used for multiple purposes, or gets incorrectly set. In Papercut, it was possible to trigger the SetupCompleted class on a server that had already finished that initial setup process. And part of SetupCompleted validated the session of the current user. In a normal first-setup case, that might make sense, but as anyone could trigger that code, it allowed anonymous users to jump straight to admin. The other half of the exploit leverages the “print script” feature, which lets admins write code that runs on printing. A simple java.lang.Runtime.getRuntime().exec('calc.exe'); does the trick to jump from web interface to remote code execution. The indicators of compromise are reasonable generic, including User "admin" logged into the adm...

Checking Out and Reviving a Batch of Used Floppy Disks

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With the last manufacturer of 3.5″ floppy disks (FDs) having shut down in 2010, those who are still using this type of storage medium for production and/or retrocomputing purposes have to increasingly rely on a dwindling stack of new old stock, or the used market. With the purported unreliability of this type of magnetic media in mind, what are the chances of a box of used FDs — whether DD or HD format — still working in 2023? That’s the question which [VWestLife] set out to answer in a recent video when he bought a stash of these real-life save icons in 720 kB format from eBay. To his delight, he found that he could read most of the disks without issues, revealing contents that had been on there since the 1990s. All but four also could be formatted without issues, the problematic disks reported bad sectors, which was a bit of a bummer. As a practical demonstration of how fun magnetic media is, he then proceeded to try and fix these four disks with a bulk eraser tool. This is a rath...

Cheap Deburring Tool Is Game Changer For 3D Printing

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3D printing’s real value is that you can whip up objects in all kinds of whacky geometries with a minimum of fuss. However, there’s almost always some post-processing to do. Like many manufactured plastic objects, there are burrs, strings, and rough edges to deal with. Fussing around with a knife to remove them is a poor way to go. As explained by [Adrian Kingsley-Hughes] on ZDNet,  a deburring tool is the cheap and easy solution to the problem. If you haven’t used one before, a deburring tool simply consists of a curved metal blade that swivels relative to its straight handle. You can drag the curved blade over the edge of a metal, wooden, or plastic object, and it neatly pulls away the burrs. There’s minimal risk of injury, unlike when pulling a regular blade towards yourself. The curved, swivelling blade is much less liable to slip or jump, and if it does, it’s far less likely to cut you. For plastic use, just about any old deburring tool will do. They last a long time with m...

Smooth Animations, Slick Bar Graphs, but No Custom Characters on This 16×2 OLED

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Sometimes, finding new ways to use old hardware requires awesome feats of reverse engineering, software sleight of hand, and a healthy dose of good fortune. Other times, though, it’s just as simple as reading the data sheet and paying attention to details. Not that we’re knocking [upir]’s accomplishment with these tricked-out 16×2 OLED displays . Far from it, in fact — the smoothly animated bar graph displays alphanumerics look fantastic. What’s cool about this is that he accomplished all this without resorting to custom characters. We’ve seen him use this approach before ; this time around, the hack involves carefully shopping for a 16×2 OLED display with the right driver chip — a US2066 chip. You’ll still need a few tricks to get things working, like extra pull-up resistors to get the I2C display talking to an Arduino, plus a little luck that you got a display with the right character ROM. Once all that is taken care of, getting the display to do what you want is mainly a matter o...

Op Amp Challenge: What’s Your Monitor’s Delay?

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In the days of CRT displays, the precise synchronization between source and display meant that the time between a video line appearing at the input and the dot writing it to the screen was constant, and very small. Today’s display technologies deliver unimaginable resolutions compared to the TV your family had in the 1970s, but they do so at the expense of all their signal processing imposing a much longer delay before a frame is displayed. This can become an issue for gamers, but also with normal viewing, because in some circumstances the delay can be long enough for it to be audible in a disconnect between film and soundtrack. It’s something [Mike Kibbel] has addressed with his video input delay meter , and it makes for a very interesting project. At its heart is an FPGA, and in the video below the break he goes into great detail about its programming. It both generates a DVI output to drive the monitor and performs the measurement. The analog to digital converter side of the circu...

Compressed Air Keeps Screws Moving Through Modular Production System

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If there’s an unsung hero of manufacturing, it’s the engineer who figures out how to handle huge numbers of small parts. It’s one thing to manually assemble something, picking each nut, bolt, and washer by hand. It’s another thing to build a machine that can do the same thing, but thousands of times in a row, ideally without making mistakes. Most of us don’t need that level of automation in our processes, but when you do, it results in some interesting challenges. Take this pneumatic screw accelerator that [Christopher Helmke] designed for his modular production system . One of the custom machines in his system is a screw counter, which uses a magnetic wheel to feed screws — or nuts or washers — from a hopper, orient them correctly, and drop them into an output chute. While the counting bit worked quite well, parts would only go so far under the force of gravity in the clear vinyl tube used to connect the counter to the next process. [Christopher]’s solution was simple but effectiv...

The Modern WWW, Or: Where Do We Want To Go From Here?

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From the early days of ARPANET until the dawn of the World Wide Web ( WWW ), the internet was primarily the domain of researchers, teachers and students, with hobbyists running their own BBS servers you could dial into, yet not connected to the internet. Pitched in 1989 by Tim Berners-Lee while working at CERN, the WWW was intended as an information management system that’d provide standardized access to information using HTTP as the transfer protocol and HTML and later CSS to create formatted documents inspired by the SGML standard. Even better, it allowed for WWW forums and personal websites to begin to pop up, enabling the eternal joy of web rings, animated GIFs and forums on any conceivable topic. During the early 90s, as the newly opened WWW began to gain traction with the public, the Mosaic browser formed the backbone of the WWW browsers (‘web browsers’) of the time, including Internet Explorer – which licensed the Mosaic code – and the Mosaic-based Netscape Navigator . With...