Thin Coatings Require an Impressive Collection of Equipment and Know-How

-

Let’s be honest — not too many of us have a need to deposit nanometer-thick films onto substrates in a controlled manner. But if you do find yourself in such a situation, you could do worse than following [Jeroen Vleggaar]’s lead as he builds out a physical vapor deposition apparatus to do just that.

Thankfully, [Jeroen] has particular expertise in this area, and is willing to share it. PVD is used to apply an exceedingly thin layer of metal or organic material to a substrate — think lens coatings or mirror silvering, as well as semiconductor manufacturing. The method involves heating the coating material in a vacuum such that it vaporizes and accumulates on a substrate in a controlled fashion. Sounds simple, but the equipment and know-how needed to actually accomplish it are daunting. [Jeroen]’s shopping list included high-current power supplies to heat the coating material, turbomolecular pumps to evacuate the coating chamber, and instruments to monitor the conditions inside the chamber. Most of the chamber itself was homemade, a gutsy move for a novice TIG welder. Highlights from the build are in the video below, which also shows the PVD setup coating a glass disc with a thin layer of silver.

This build is chock full of nice details; we especially liked the technique of monitoring deposition progress by measuring the frequency change of an oscillator connected to a crystal inside the chamber as it accumulates costing material. We’re not sure where [Jeroen] is going with this, but we suspect it has something to do with some hints he dropped while talking about his experiments with optical logic gates. We’re looking forward to seeing if that’s true.



from Blog – Hackaday https://ift.tt/3uDkQYr

Comments

Post a Comment

Popular posts from this blog

Modern Radio Receiver Architecture: From Regenerative to Direct Conversion

-
Image
Modern radio receivers have a distinct advantage over the common early designs which I covered in my previous article . Most of the receivers you will have worked with over the past couple decades are designs by Edwin Armstrong ; regenerative, superregenerative, or most commonly superheterodyne. These are distinguished by a few fascinating key traits that bring both benefits and drawbacks. Today let’s dive into Mr. Armstrong’s receivers. I’ll also talk about DC receivers which, despite the name, are not made to listen to batteries. These are receivers you are much more likely to encounter in modern equipment. Regenerative and Superregenerative The regenerative receiver is all about doing more with less. You still see some of these in simple applications like RF remote controls. The idea derives from how an oscillator works. In a simple way of thinking, an oscillator is an amplifier with enough positive feedback that any tiny signal at the right frequency will amplify and then, throu
Get this one»

Hackaday Links: May 31, 2020

-
We begin with sad news indeed as we mark the passing of Marcel van Kervinck on Monday. The name might not ring a bell, but his project, the Gigatron TTL computer , certainly will. We did a deep dive on the microprocessor-less computer a while back, and Marcel was a regular at conferences and on the Gigatron forums, supporting users and extending what the computer can do. He was pretty candid about his health issues, and I’ll add that when I approached him a few weeks ago out of the blue about perhaps doing a Hack Chat about Gigatron, he was brutally honest about how little time he had left and that he wouldn’t make it that long. I was blown away by the grace and courage he displayed. His co-conspirator Walter Belger will carry on the Gigatron mission, including joining us for a Hack Chat on June 24. In the meantime, this might be a great time to pick up a Gigatron kit before they’re all sold out and get busy soldering all those delicious through-hole TTL chips. May of 2020 is the mo
Get this one»

Homebrew 68K Micro-ATX Computer Runs Its Own OS

-
Image
We’re no stranger to home built Motorola 68000 computers here at Hackaday, but more often than not, they tend to be an experiment in retro minimalism. The venerable processor is usually joined by only a handful of components, and there’s an excellent chance they’ll have taken up residence on a piece of perfboard. Then [NotArtyom] sent in his Blitz , and launched the bar into the stratosphere. Make no mistake, the Blitz isn’t just some simple demo of classic chips. The open hardware motherboard has onboard floppy, IDE, and PS/2 interfaces, with a trio of 8-bit ISA expansion slots for good measure. The  Motorola 68030 CPU is humming along at 50 MHz, with 4 MB of RAM and 512 KB of ROM along for the ride. Designed to fit the Micro-ATX motherboard standard, you can even mount the Blitz in a contemporary PC case and run it on a standard ATX power supply. An earlier prototype of the Blitz motherboard. As if the hardware wasn’t impressive enough, [NotArtyom] went ahead and created his ow
Get this one»