Massive Battle Bot Needs Equally Chunky Custom-Molded Wheels

-

We’ve all run into situations where the right part for the job isn’t something that you can just buy off the shelf. In a lot of cases, 3D-printing is the cure for that problem, but sometimes you need to go big with tough parts for a tough job. These custom molded urethane battlebot wheels are a great example of that. (Video, embedded below.)

The robotic warrior in question is “Copperhead”, a heavyweight death-dealer that has competed on the “BattleBots” show on TV. It’s an incredibly stout machine with a ridiculous 50 pound (23 kg) drum of spinning tool-steel on the front to disassemble competitors. Add to that the sheer mass of the bot’s armor plating and running gear, throw in the need to withstand the punishment meted out by equally diabolical weapons, and standard wheels are not going to fly.

As [Robert Cowan] details in the video below, nothing but the sturdiest wheels will do, so the bot builders mold custom wheels with integrated hubs. The four-piece mold was machined out of aluminum to hold the plastic hubs, which were also machined but could easily have been 3D-printed. Polyurethane resin is poured in and adheres to the plastic hub better than we’d have thought it would: enough so to avoid coming apart despite some pretty severe blows. The whole casting process is a good watch, as is the overview of Copperhead’s design. And watching it tear apart “War Hawk” was a treat too.

You may not be building battle bots, but a scaled-down version of this process could be a handy trick to have stored away for someday.

Thanks for the tip, [Zane Atkins].



from Blog – Hackaday https://ift.tt/3mvxCVa

Comments

Post a Comment

Popular posts from this blog

Modern Radio Receiver Architecture: From Regenerative to Direct Conversion

-
Image
Modern radio receivers have a distinct advantage over the common early designs which I covered in my previous article . Most of the receivers you will have worked with over the past couple decades are designs by Edwin Armstrong ; regenerative, superregenerative, or most commonly superheterodyne. These are distinguished by a few fascinating key traits that bring both benefits and drawbacks. Today let’s dive into Mr. Armstrong’s receivers. I’ll also talk about DC receivers which, despite the name, are not made to listen to batteries. These are receivers you are much more likely to encounter in modern equipment. Regenerative and Superregenerative The regenerative receiver is all about doing more with less. You still see some of these in simple applications like RF remote controls. The idea derives from how an oscillator works. In a simple way of thinking, an oscillator is an amplifier with enough positive feedback that any tiny signal at the right frequency will amplify and then, throu...
Get this one»

Hackaday Links: May 31, 2020

-
We begin with sad news indeed as we mark the passing of Marcel van Kervinck on Monday. The name might not ring a bell, but his project, the Gigatron TTL computer , certainly will. We did a deep dive on the microprocessor-less computer a while back, and Marcel was a regular at conferences and on the Gigatron forums, supporting users and extending what the computer can do. He was pretty candid about his health issues, and I’ll add that when I approached him a few weeks ago out of the blue about perhaps doing a Hack Chat about Gigatron, he was brutally honest about how little time he had left and that he wouldn’t make it that long. I was blown away by the grace and courage he displayed. His co-conspirator Walter Belger will carry on the Gigatron mission, including joining us for a Hack Chat on June 24. In the meantime, this might be a great time to pick up a Gigatron kit before they’re all sold out and get busy soldering all those delicious through-hole TTL chips. May of 2020 is the mo...
Get this one»

Homebrew 68K Micro-ATX Computer Runs Its Own OS

-
Image
We’re no stranger to home built Motorola 68000 computers here at Hackaday, but more often than not, they tend to be an experiment in retro minimalism. The venerable processor is usually joined by only a handful of components, and there’s an excellent chance they’ll have taken up residence on a piece of perfboard. Then [NotArtyom] sent in his Blitz , and launched the bar into the stratosphere. Make no mistake, the Blitz isn’t just some simple demo of classic chips. The open hardware motherboard has onboard floppy, IDE, and PS/2 interfaces, with a trio of 8-bit ISA expansion slots for good measure. The  Motorola 68030 CPU is humming along at 50 MHz, with 4 MB of RAM and 512 KB of ROM along for the ride. Designed to fit the Micro-ATX motherboard standard, you can even mount the Blitz in a contemporary PC case and run it on a standard ATX power supply. An earlier prototype of the Blitz motherboard. As if the hardware wasn’t impressive enough, [NotArtyom] went ahead and created hi...
Get this one»