Building an Affordable Press for Heat Set Inserts

-

If you’re building mechanical assemblies with 3D printed parts, you’ll quickly realize that driving machine screws into thermoplastic isn’t exactly an ideal solution. It can work in a pinch, but you can easily strip the threads if you crank down too hard. The plastic holes can also get worn down from repeated use, which is a problem if your working on something that needs to be taken apart and reassembled frequently. In those situations, you’re better off using brass heat set inserts so the screws have something stronger to bite into.

You can install these inserts by hand, but if you plan on doing a lot of them, a dedicated press station like the one [Chris Chimienti] recently put together will save you a lot of aggravation in the long run. In the video after the break he walks viewers through the design and use of the device, which itself relies on a number of 3D printed parts using the very same inserts it’s designed to install.

The spring-loaded arm can slide up and down the extrusion to adjust for height.

To build this tool you’ll need a piece of aluminum extrusion, some smooth rod, a couple springs, and an assortment of fasteners. Nothing that wouldn’t likely be in the parts bin of anyone who’s been tinkering with 3D printers for awhile, though even if you had to buy everything, the Bill of Materials will hardly break the bank. For the base you can use a piece of scrap wood, though [Chris] has opted to make it a storage compartment where he can store the inserts themselves. We really like this approach, but obviously you’ll need to have access to woodworking tools in that case.

Clearly shopping on the top shelf, [Chris] purchased a kit that actually came with a Weller soldering iron and the appropriate tips for the various sized inserts. If you’re like us and just buy the inserts that come in a plastic baggie, you may need to adapt the arm to fit your iron of choice. That said, the idea of having a dedicated iron that you can leave mounted in the press makes a lot of sense to us if you can swing it.

[Joshua Vasquez] wrote up a phenomenal guide to getting started with heat set inserts last year that’s an absolute must-read for anyone interested in the concept. Whether you build a dedicated press or just push them in freehand, his tips and tricks will help insure you get the best result possible.



from Blog – Hackaday https://ift.tt/2DOAzzy

Comments

Post a Comment

Popular posts from this blog

Modern Radio Receiver Architecture: From Regenerative to Direct Conversion

-
Image
Modern radio receivers have a distinct advantage over the common early designs which I covered in my previous article . Most of the receivers you will have worked with over the past couple decades are designs by Edwin Armstrong ; regenerative, superregenerative, or most commonly superheterodyne. These are distinguished by a few fascinating key traits that bring both benefits and drawbacks. Today let’s dive into Mr. Armstrong’s receivers. I’ll also talk about DC receivers which, despite the name, are not made to listen to batteries. These are receivers you are much more likely to encounter in modern equipment. Regenerative and Superregenerative The regenerative receiver is all about doing more with less. You still see some of these in simple applications like RF remote controls. The idea derives from how an oscillator works. In a simple way of thinking, an oscillator is an amplifier with enough positive feedback that any tiny signal at the right frequency will amplify and then, throu...
Get this one»

Hackaday Links: May 31, 2020

-
We begin with sad news indeed as we mark the passing of Marcel van Kervinck on Monday. The name might not ring a bell, but his project, the Gigatron TTL computer , certainly will. We did a deep dive on the microprocessor-less computer a while back, and Marcel was a regular at conferences and on the Gigatron forums, supporting users and extending what the computer can do. He was pretty candid about his health issues, and I’ll add that when I approached him a few weeks ago out of the blue about perhaps doing a Hack Chat about Gigatron, he was brutally honest about how little time he had left and that he wouldn’t make it that long. I was blown away by the grace and courage he displayed. His co-conspirator Walter Belger will carry on the Gigatron mission, including joining us for a Hack Chat on June 24. In the meantime, this might be a great time to pick up a Gigatron kit before they’re all sold out and get busy soldering all those delicious through-hole TTL chips. May of 2020 is the mo...
Get this one»

Homebrew 68K Micro-ATX Computer Runs Its Own OS

-
Image
We’re no stranger to home built Motorola 68000 computers here at Hackaday, but more often than not, they tend to be an experiment in retro minimalism. The venerable processor is usually joined by only a handful of components, and there’s an excellent chance they’ll have taken up residence on a piece of perfboard. Then [NotArtyom] sent in his Blitz , and launched the bar into the stratosphere. Make no mistake, the Blitz isn’t just some simple demo of classic chips. The open hardware motherboard has onboard floppy, IDE, and PS/2 interfaces, with a trio of 8-bit ISA expansion slots for good measure. The  Motorola 68030 CPU is humming along at 50 MHz, with 4 MB of RAM and 512 KB of ROM along for the ride. Designed to fit the Micro-ATX motherboard standard, you can even mount the Blitz in a contemporary PC case and run it on a standard ATX power supply. An earlier prototype of the Blitz motherboard. As if the hardware wasn’t impressive enough, [NotArtyom] went ahead and created hi...
Get this one»