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Rapid Prototyping PCBs With The Circuit Graver

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Walking around the alley at Hackaday Supercon 2024, we noticed an interesting project was getting quite a bit of attention, so we got nearer for a close-up. The ‘Circuit Graver’ by [Zach Fredin] is an unconventional PCB milling machine, utilizing many 3D printed parts, the familiar bed-slinger style Cartesian bot layout and a unique cutting head. The cutting tool, which started life as a tungsten carbide lathe tool, is held on a rotary (‘R’) axis but can also move vertically via a flexure-loaded carriage driven by a 13 kg servo motor. The stocky flexure took a lot of iteration, as the build logs will show. Despite a wild goose chase attempting to measure the cutting force, a complete machine solution was found by simply making everything stiff enough to prevent the tool from chattering across the surface of the FR4 blank. Controlling and maintaining the rake angle was a critical parameter here. [Zach] actually took an additional step, which we likely wouldn’t have thought of, to ha
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FLOSS Weekly Episode 808: Curl – Gotta Download ’em All

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This week, Jonathan Bennett and Randal Schwartz chat with Daniel Stenberg about curl! How many curl installs are there?! What’s the deal with CVEs? How has curl managed to not break its ABI for 18 years straight? And how did Daniel turn all this into a career instead of just a hobby? Watch to find out! https://daniel.haxx.se/ https://curl.se/ Did you know you can watch the live recording of the show Right on our YouTube Channel ? Have someone you’d like us to interview? Let us know, or contact the guest and have them contact us! Take a look at the schedule here . Direct Download in DRM-free MP3. If you’d rather read along, here’s the transcript for this week’s episode . Places to follow the FLOSS Weekly Podcast: Spotify RSS from Blog – Hackaday https://ift.tt/05qPfYw
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Supercon 2023: Restoring the Apollo Guidance Computer

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Humans first visited the Moon in 1969.  The last time we went was 1972, over 50 years ago. Back then, astronauts in the Apollo program made their journeys in spacecraft that relied on remarkably basic electronics that are totally unsophisticated compared to what you might find in an expensive blender or fridge these days. Core among them was the Apollo Guidance Computer, charged with keeping the craft on target as it travelled to its destination and back again. Marc Verdiell, also known as CuriousMarc, is a bit of a dab hand at restoring old vintage electronics. Thus, when it came time to restore one of these rare and storied guidance computers, he was ready and willing to take on the task. Even better, he came to the 2023 Hackaday Supercon to tell us how it all went down! Restoration You might have heard whispers of this effort before, or seen some of our prior coverage. Indeed, the effort to resurrect this Apollo Guidance Computer (AGC) began in earnest back in late 2018. Thi
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PicoROM, A DIP-32 8-Bit ROM Emulator

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As we all know, when developing software for any platform or simply hacking a bit of code to probe how something works, the ability to deploy code rapidly is a huge help. [Martin Donlon], aka [wickerwaka], is well known in retro gaming and arcade hardware reverse engineering circles and had the usual issues figuring out how an arcade CPU board worked while developing a MiSTer core. Some interesting ASICs needed quite a bit of poking, and changing the contents of socketed ERPOMs is a labour-intensive process. The solution was PicoROM , a nicely designed ROM emulator in a handy DIP-32 form factor. As the title suggests, PicoROM is based on the Raspberry Pi RP2040. It emulates an 8-bit ROM up to 2MBits in size with speeds up to 100ns. Since it uses the RP2040, USB connectivity is simple, enabling rapid uploading of new images to one (or more) PicoROMs in mere seconds. A vertically orientated USB-C connector allows multiple PicoROMs to be cabled to the host without interfering with neigh
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Split-Flap Clock Flutters Its Way to Displaying Time Without Numbers

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Here’s a design for a split-flap clock that doesn’t do it the usual way. Instead of the flaps showing numbers , Klapklok has a bit more in common with flip-dot displays. Klapklok updates every 2.5 minutes. It’s an art piece that uses custom-made split-flaps which flutter away to update the display as time passes. An array of vertically-mounted flaps creates a sort of low-res display, emulating an analog clock. These are no ordinary actuators, either. The visual contrast and cleanliness of the mechanism is fantastic, and the sound they make is less of a chatter and more of a whisper. The sound the flaps create and the sight of the high-contrast flaps in motion are intended to be a relaxing and calming way to connect with the concept of time passing. There’s some interactivity built in as well, as the Klapklok also allows one to simply draw on it wirelessly with via a mobile phone. Klapklok has a total of 69 elements which are all handmade. We imagine there was really no other wa
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Open-Source Robot Transforms

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Besides Pokémon, there might have been no greater media franchise for a child of the 90s than the Transformers, mysterious robots fighting an intergalactic war but which can inexplicably change into various Earth-based object, like trucks and airplanes. It led to a number of toys which can also change shapes from fighting robots into various ordinary objects as well. And, perhaps in a way of life imitating art, plenty of real-life robots have features one might think were inspired by this franchise like this transforming quadruped robot . Called the CYOBot, the robot has four articulating arms with a wheel at the end of each. The arms can be placed in a wide array of positions for different operating characteristics, allowing the robot to move in an incredibly diverse way. It’s based on a previous version called the CYOCrawler , using similar articulating arms but with no wheels. The build centers around an ESP32-S3 microcontroller, giving it plenty of compute power for things like m
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Ubiquitous Successful Bus: Hacking USB 2 Hubs

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USB 2 hubs are, by now, omnipresent. it doesn’t cost much to add to your board, and you truly have tons of options. The standard option is 4-port hubs – one uplink port to your host, four downlink ports to your devices. If you only have two or three devices, you might be tempted to look for a hub IC with a lower amount of ports, but it’s not worth bothering – just use a 4-port chip, and stock up on them. What about 7-port chips? You will see those every now and then – but take a close look at the datasheet. Some of them will be two 4-port chips inside a single package, with four of the ports bottlenecked compared to the three other ports – watch out! Desktop 7-port hubs are basically guaranteed to use two 4-port ICs, too, so, again, watch out for bottlenecks. lsusb -t will help you determine the hub’s structure in case you don’t want to crack its case open, thankfully. Recommendations? I use SL2.1 chips – they’re SO16 package, very unproblematic, to-the-point pinout and easily hand
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